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Hindalco Ramps Up Aluminium and Copper Smelting Capacity to Meet Rising Demand

By Kirti Srinivasan , 24 August 2025
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Hindalco Industries, a flagship company of the Aditya Birla Group, is significantly scaling up its aluminium and copper smelting capacity in response to strong domestic and global demand. The expansion reflects the company’s strategy to strengthen its position as one of the world’s leading non-ferrous metals producers while aligning with India’s push for industrial self-reliance and energy transition. With new investments in capacity augmentation, Hindalco aims to meet rising requirements from sectors such as infrastructure, automotive, renewable energy, and electronics. The move underscores the growing role of aluminium and copper in the green economy, where lightweight, energy-efficient metals are indispensable.

Strengthening Aluminium Capacity

Hindalco’s aluminium business, already one of the largest in Asia, is poised for further expansion. The company has committed substantial investments to boost smelting output, enabling it to cater to rising demand from construction, power transmission, and electric mobility sectors.

Aluminium’s lightweight properties make it a critical component for electric vehicles, aerospace, and packaging. The increased capacity is also expected to enhance India’s export competitiveness, particularly in markets seeking alternatives to Chinese supply. Industry analysts suggest that Hindalco’s expansion will help narrow the demand-supply gap at a time when aluminium consumption is projected to grow at a compound annual rate of over 6% globally.

Copper Smelting: A Strategic Focus

Alongside aluminium, Hindalco is also strengthening its copper smelting operations, recognizing copper’s pivotal role in renewable energy and digital infrastructure. From solar panels and wind turbines to data centers and 5G networks, copper remains indispensable.

By upgrading and expanding its smelting capacity, the company is well-positioned to supply India’s growing electrical and electronics industries. Moreover, as global economies pivot toward electrification and sustainability, Hindalco’s copper output will support both domestic industries and international buyers seeking reliable sources outside of volatile supply regions.

Industry Implications and Market Dynamics

Hindalco’s expansion comes at a critical juncture for the metals sector. While demand for aluminium and copper remains buoyant, global supply chains continue to face challenges from energy costs, trade restrictions, and geopolitical uncertainties. Hindalco’s decision to increase capacity locally not only enhances India’s industrial resilience but also aligns with the government’s broader Atmanirbhar Bharat (self-reliant India) agenda.

In the medium term, higher domestic production may stabilize prices in the Indian market, offering relief to manufacturers dependent on steady raw material supply. At the same time, the expansion strengthens Hindalco’s bargaining position in global markets, reinforcing its status as a diversified metals powerhouse.

A Forward-Looking Strategy

Hindalco’s dual push in aluminium and copper reflects a forward-looking strategy that balances domestic priorities with global ambitions. By enhancing its smelting capabilities, the company is addressing both immediate demand and long-term structural trends linked to sustainability and electrification.

With metals like aluminium and copper at the heart of the energy transition, Hindalco’s capacity expansion is more than just a business move—it is a strategic bet on the future of manufacturing, green infrastructure, and digital growth.

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